Details

Client Requirement

In early 2024, a leading building materials manufacturer approached Hubei Junhui Mould Co., Ltd. seeking a high-performance SPC wall panel extrusion mold. The client’s goal was to upgrade their product line with new wall panels that offer superior flatness, dimensional precision, and easy interlocking installation. Their previous mold supplier struggled with deformation, inconsistent outputs, and poor surface quality during high-volume production.

Our Solution

With over 20 years of expertise in high-precision extrusion molds, our engineering team designed a custom SPC (Stone Plastic Composite) wall panel mold that met both performance and manufacturing efficiency requirements.

Key Highlights of Our Solution:

• 🔧 Material Flow Optimization: Our team ran simulation tests to optimize PVC and calcium carbonate mix ratios, ensuring smooth material flow and minimal air entrapment.

• 🔍 High-Precision Mold Design: Utilizing 5-axis CNC machining and slow wire-cutting EDM, we achieved dimensional accuracy within ±0.01mm for the mold’s critical sections.

• 🌡️ Integrated Temperature Control System: Customized internal thermal channels guaranteed uniform heat distribution, preventing surface defects on extruded panels.

• 🔄 Modular Interchangeable Design: For clients producing multiple panel sizes, we offered a quick-change mold structure, significantly improving operational flexibility and reducing downtime.

Project Outcome

The entire process from mold design to delivery took just 45 days. In trial production, the client achieved a 90%+ yield rate on the first run. Once mass production began, the mold consistently produced wall panels with smooth surfaces, tight tolerances, and excellent interlocking quality.

👉 The final product passed third-party inspection with a 98.5% qualification rate, far exceeding the client's previous results.

Client Feedback

The client praised our technical know-how, rapid delivery, and consistent mold quality, stating that this project enabled them to secure high-value contracts in the upscale home renovation and real estate sectors.

Why Choose Junhui Mould for SPC Wall Panel Mold Manufacturing?

• ✅ 20+ years of expertise in PVC / PE / PP / ABS extrusion mold design

• ✅ Serving the construction, automotive, and electronics industries

• ✅ State-of-the-art equipment: 5-axis CNC, slow wire EDM, on-site QC

• ✅ ISO-standard QC with 100% trial test before delivery

• ✅ Recognized as a 2023 Sci-Tech SME for innovation excellence

📞 Ready to upgrade your SPC wall panel production?

Contact Hubei Junhui Mould Co., Ltd. today for custom extrusion mold solutions tailored to your needs.